At. Haloli (Padospada)
NH-8, Manor, Mumbai Maharashtra India 400 401
At. Haloli (Padospada)
NH-8, Manor, Mumbai Maharashtra India 400 401
+917666991992
ananddhaba@gmail.com
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“ <h2> with the Balanset-1A Device </h2> <h3> Equipment Preparation </h3> <ul> <li> vibration sensors, optical speed sensor, magnetic base, software package, and included accessories. </li> <li> Establish a USB connection between the instrument and the computer, ensuring the software is set up properly. </li> </ul> <h3> Setting Up the Sensors </h3> <ul> <li> Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports. </li> <li> Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement. </li> </ul> <h3> Launching the Software </h3> <ul> <li> Initiate the Balanset program on your computer. </li> <li> Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements. </li> </ul> <h3> Measuring Initial Vibration </h3> <a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank"> <img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;"> </a> <ul> <li> Run the rotor up to its operating speed. </li> <li> The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state. </li> </ul> <h3> Trial Weight Installation </h3> <a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" target="_blank"> <img src="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;"> </a> <ul> <li> Bring the rotor to a standstill and affix a trial weight at a predetermined point on the rotor, specifying its mass in the software (typically in grams). </li> <li> Restart the rotor, and the software will record the changes in vibration level and phase angle. </li> </ul> <a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank"> <img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;"> </a> <h3> Computing the Compensating Weight </h3> <ul> <li> The software uses the measured values to automatically compute the necessary compensating weight's magnitude and placement angle. </li> <li> The calculated values are presented on-screen in both numerical and graphical formats. </li> </ul> <a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank"> <img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;"> </a> <h3> Mounting the Compensating Weight </h3> <ul> <li> Mount the calculated corrective weight onto the rotor at the specified location and angle. </li> <li> Periodic checks can be performed to ensure the balancing procedure is effectively reducing the vibration. </li> </ul> <a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank"> <img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;"> </a> <h3> Verification and Balancing Completion </h3> <ul> <li> With the compensating weight attached, operate the rotor and assess the level of any residual vibration. </li> <li> If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful. </li> <li> Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed. </li> </ul> <h3> Report Generation </h3> <ul> <li> The program stores the balancing data, allowing you to generate and print a comprehensive report including vibration measurements, corrective weight details, and its angular placement. </li> </ul> <h3> Concluding Steps and Verification </h3> <ul> <li> Verify the secure attachment of all balancing weights and measurement sensors. </li> <li> Ensure the rotor rotates smoothly and without excessive noise. </li> <li> If the rotor is part of a complex mechanism, verify the proper interaction of all its components. </li> </ul> <p> This process allows for precise imbalance correction, reducing vibration and extending equipment life. </p> Instagram: https://www.instagram.com/vibromera_ou/ Youtube : https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL Our website about <a href="https://vibromera.eu "> Balancing of fan rotors in mining industry </a> “
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